96-Well Plate Engineering

96-Well Plate Engineering

Challenging the Ultimate Balance Between Micron-Level Consistency and Multi-Cavity Mass Production

Four Core Technical Capabilities

1.Extreme Geometric Symmetry and Hole Position Accuracy

• Technical Breakthrough:In multi-cavity mold development, ensuring that the center-to-center distance and perpendicularity errors of all 96 wells are controlled within the micron-level range.

• Customer Value: Perfectly compatible with automated liquid handling systems from various brands, preventing pipette tips from hitting well walls or causing liquid aspiration deviations.

2.Deep-Well Machining and High Aspect Ratio Technology

• Mold Capability: For deep-well designs, it solves the common issues of core pin deflection and uneven cooling during high-pressure injection molding.

• DFM Optimization: Through balanced runner design and a precision venting system, it ensures uniform wall thickness at the well bottom and achieves an inner-wall surface finish of Ra 100 nm.

3.Optical-Grade Surface and Material Control

• High Transparency and Low Fluorescence: Carefully selected medical-grade pure materials combined with mirror-polishing technology ensure excellent optical transmittance at the well bottom while minimizing background interference.

• Low Protein Adsorption: Extending nano-scale surface treatment technology to significantly improve reagent stability and recovery rate.

4.High-Cavity Mold Mass Production Stability

• High-Efficiency Mass Production: Capable of developing high-cavity precision molds, combined with the stable injection pressure of FANUC / SODICK fully electric machines to ensure highly consistent weight and dimensions for every batch and every plate.

In high-throughput screening (HTS) and automated testing, the geometric precision of 96-well plates directly affects the positioning accuracy of liquid handling robots and the reliability of optical detection. Through its strong mold development capabilities, TUP resolves the technical challenges of deep-well structures and multi-cavity mass production.